Optocoupler / Opto-isolator

- a summary or tutorial about the basics of optocouplers (opto couplers) and optoisolators (opto isolators), their construction, use and applications.

The photocoupler can be described by a variety of names including the optocoupler, opto coupler or optoisolator, optoisolator as well as optical coupling device, etc.

The opto-coupler or optoisolator is essentially a device that uses a short optical path to couple an electrical signal from one area to another. Typically the opto coupler is housed within a single small package, often around the size of a small integrated circuit, although sizes vary according to the application and the specification.

Opto couplers / opto isolators are used for a variety of applications from providing voltage isolation between two circuits to coupling data circuits - one application for optocoupler technology is for use within optical encoders, where the opto-coupler provides a means of detecting visible edge transitions on an encoder wheel to detect position, etc.


Opto-coupler / opto-isolator basics

The opto-coupler is a component that contains the two elements required for an opto-isolator:

  • Light emitter:   The light emitter is on the input side and takes the incoming signal and converts it into a light signal. Typically the light emitter is a light emitting diode.
  • Light detector:   The light detector within the opto-coupler or opto-isolator detects the light from the emitter and converts it back into an electrical signal. The light detector can be any one of a number of different types of device from a photodiode to a phototransistor, photodarlington, etc.

The light emitter and detector are tailored to match one another, having matching wavelengths so that the maximum coupling is achieved.

The opto-coupler may also contain other circuitry as well, For example it may include the series resistor for the LED or even the drive capability for the diode. The opto-coupler may also include an output amplifier.

Although an opto-coupler or opto-isolatoris usually thought of as a single integrated package, it is possible to achieve the same result using separate devices. However the mechanical arrangements need to be considered and this often makes an opto-coupler made from separate devices less convenient, although for opto-isolators there may be the need to utilise separate components for some applications.


Opto-coupler / opto-isolator terminology

The terms opto-coupler and opto-isolator are often used interchangeably within electronics and technical literature when referring to components that undertake the same function.

Stictly, there are differences between the terms optoisolator and optocoupler. The distinguishing factor between the opto-coupler and opto-isolator is in the voltage difference expected between the input and output:

  • Opto-coupler:   The opto-coupler is generally thought of as being used to transmit analogue of digital information between circuits while maintaining electrical isolation at potentials up to 5 000 volts.
  • Opto-isolator:   The opto-isolator is generally used in power systems and used to transmit analogue or digital information between circuits where the potential difference is above 5 000 volts.

This is a rough guide to the differences between optocouplers and optoisolators. However the terms are still widely used interchangeably.


Opto-coupler symbol

The opto-coupler symbol used in circuit diagrams indicates the function and internal elements within the overall component. The symbol shows the LED, which is normally used as the light emitter. The opto-coupler symbol also shows the receiver, often a phototransistor or photodarlington, although other devices including light sensitive diacs, etc may also be used. The relevant device type is shown within the optocoupler circuit symbol.

Phototransistor opto-coupler symbol

Phototransistor optocoupler symbol

Optocouplers can also be manufactured using other components. One format that is used in some AC power applications is an optocoupler based around a diac. This can be used for triggering a triac for mains switching or conduction angle control (i.e. dimming) applications.

Photodiac opto-coupler symbol

Photodiac optocoupler symbol


Opto-coupler and opto-isolator packages

There is a variety of different packages used for both opto-couplers and opto-isolators.

For the opto-couplers which are used for lower voltages, a variety packages are available. Often the opto-couplers come in small packages similar, but not always identical to the familiar Dual-In-Line (DIL) IC packages for conventional mount components. SMD versions are also available, again in packages such as the Small Outline Integrated Circuit (SOIC) packages. These provide very compact options for containing the opto-couplers. However, ensure than any isolation requirements are met.

For opto-isolators operating at much higher voltages, different packages are available. Opto-isolators can be obtained in a wide variety of package styles including rectangles, cylinders, and specialty configurations. These package types are designed to provide higher isolation voltages than what can be achieved with DIL and SMD packages such as the SOIC.


Optocoupler and opto-isolator specifications

There are several parameters and specifications that need to be taken into account when using opto-couplers and opto-isolators:

  • Current transfer ratio, CTR:   The current transfer ratio of an optocoupler is one of the key specifications. It is the ratio of the current that flows in the output device divided by the current on the input device. The CTR will vary according to the type of opto-coupler used in the output, those using photodarlingtons will be much higher than those using ordinary phototransistors. Values may be anywhere between 10% and 2000% - 5000%It should be noted that the CTR tends to vary with the the input current level. Although it will vary according to the device, for man optocouplers it will peak for input current levels around 10mA falling either side of this value.
  • Output device maximum voltage:   For opto-couplers using transistors, the maximum figure willb e equal to the VCE(max) for the transistor. For opto-couplers using other devices in the output, the equivalent rating should be used. Also remember that a suitable margin should be retained as it is never advisable to operate devices close tot heir maximum ratings.
  • Input current:   This is the current required for the input transmitter device - LED. The value is used to calculate the series resistor used to limit the current.
  • Bandwidth:   In order to understand the maximum data rates that can be sued with an opto-coupler, it is necessary to know the bandwidth. For many opto-couplers using phototransistors it may only be in the region of 250 kHz, and for those using photodarlingtons it may be a tenth of this figure. Some much faster optocouplers are available. Typically the lower the CTR, the faster the rise and fall times

By Ian Poole


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